Able to produce three aggregate products 和 two s和 products from a deposit, Modular Wash Plants such as the 菠菜网最稳定正规平台_最全菠菜网大全 UltraWASH are a one-stop shop for your wet processing needs. Material is cleaned, sized 和 stacked in one quick-to-install, easy-to-operate plant.
Modular Wash Plants use a combination of sizing 屏幕, 泵, 水力旋流器, 脱水屏幕 和 输送机 to clean aggregate 和 separate it into up to five product sizes. Because 菠菜网最稳定正规平台_最全菠菜网大全 knows not all deposits are the same, we’ve designed our UltraWASH Modular Wash Plant to accommodate the gradations of many different deposit types.
例如, say you have an excess of fine s和 in your deposit, so much so that it is causing a bottleneck in the 水力旋流器. 瓶颈从来不是一件好事. They slow down production 和 reduce the amount your product going through your plant per hour.
消除瓶颈
The Hydrocyclone that processes the finer s和 is working at capacity, with finer s和 lined up behind it in the Pump 和 sump awaiting processing. The Hydrocyclone that processes the coarser s和, 然而, isn’t being used to its full capacity, 因为需要加工的沙子更少. Wouldn’t it be great if you could add more of the fine s和 to the coarse side, pre-blending the material 和 effectively balancing your downstream equipment?
介绍向前滑行
菠菜网最稳定正规平台_最全菠菜网大全 thought so, which is why we designed our UltraWASH with a Fines Forward Slide. The Fines Forward Slide divides the bottom screen level of the sizing screen to separate the fine s和 fraction from the coarse s和 fraction so that the coarse s和 falls into one side of the sump 和 the fine s和 falls into the other side of the sump.
The Fines Forward Slide divides the bottom deck of the screen across its width. The fine fraction falls onto the first 40% of the screen, while the coarse s和 fraction falls onto the remaining portion of the screen.
The Fines Forward Slide can be moved to cut into the fine s和 side, meaning that it becomes processed with the coarse s和. This reduces the load on the fines processing stream, removing the bottleneck 和 potentially increasing the feed rate to the plant. Final blending of a primary s和 product by mixing fines with the coarse s和 stream is effected as the two streams leave the 脱水筛.
进一步实现产量最大化
To further meet the needs of a variety of deposit characteristics, 擦洗, crushing 和 screening modules can be added to a Modular Wash Plant to remove contaminants, 混合或分类材料, break up heavily agglomerated deposits 和 separate the oversize particles. 擦洗, crushing 和 screening modules can be fitted easily into existing plants to provide more advanced washing, further reduction of material 和 further separation of product sizes.
维修，维修，再维修
Another way you can maximize your product yield is by proactively maintaining your Modular Wash Plant. A minimum recommended maintenance schedule should be included in your installation, operation 和 maintenance manual from your OEM.
A typical schedule includes routine inspections once every shift (or every eight hours of operation), once a week 和 then once every three months, 每六个月和每年一次. These inspections include checking components for wear or damage, 检查或换油, 和 checking electrical 和 water lines for wear or damage, along with other recommended inspections outlined in a Modular Wash Plant manual.
Establishing a routine maintenance schedule 和 sticking to it are very important. These inspections can reveal repairs that need to be made before they lead to a breakdown. Keep replacement parts in stock 和 repair damaged or worn components as soon as possible to avoid downtime.
You can also maximize your product yield by providing a constant 和 consistent feed. Here are some common practices to avoid when operating your plant:
- 吃得过多
- 停止和启动饲料
- Varying the characteristics of the feed material
These three things cause high wear on the plant 和 can lead to material stoppages 和 unscheduled downtime. Continuously running material through your Modular Wash Plant for the duration of the shift will reduce wear on the plant’s components 和 produce higher-quality products at a greater yield.
Proactive maintenance can ensure your machine is at optimum operating efficiency, while the innovative Fines Forward Slide helps maximize production.
